fran said: October 1, 2009 8:58 am PST
Hey Carl.
I'm assuming that your horns use membrane-reeds.
OK, first, TUNING ISSUES: your penny-whistle pipe has holes proportioned to a slightly longer aircolumn that included the fipple mouthpiece. You could tune your pipe by adding a section to it's top that had an additional volume equal to the missing fipple...
The issue of the horn being out of tune across registers is a problem with a very long history. Virtually all woodwinds and brass instruments have a flare or bell at their far-end. For some this helps amplify the otherwise muted low note. But for many, a bell has been designed to tune the registers to each other. With membrane-aerophones you can further modulate pitch and otherwise tune the instrument through
1) your choice of membrane (from saran wrap to thick rubber) as well as 2) the dimensions and internal volume of your "head-piece" in relation to the dimensions of the air-column.
3) the use of a resonator around the membrane.
CONICAL BORE: I love conical bores, but I have resisted most impulses to make holes in them. Technically holes are tricky on cones as the hole-size needs to increase in proportion to the air-column diameter, which quickly surpasses the dimensions on the normal finger-pad. I make very long cones using sections of paper, mylar, plastic, and metal sheet-materials, connected by various U-joints. Like an alpen horn or bugle, they play a series of pitches, with longer horns generally producing a longer and more complex series...
Anyway, feel free to call and ask further questions, I'd be happy to help with your project. My number is (510) 912-6834.